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Fabrication Steps

Some notes on fabrication.

digital systems design

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Fabrication Steps

  • Starts with blank wafer
    • wafer is lightly doped into P-type substrate (can form NMOS transistor)
  • Builds inverter from bottom up
  • First step is formation of n-well
    • Cover wafer with protective layer of glass
    • Remove layer where n-well should be built
    • Implant or diffuse n dopants (arsenic) into exposed wafer
    • Remove SiO_2

Lithography exposes the photoresist through n-well mask, and strip off the photoresist using solvant. Then you etch the oxide with hydrofluoric acid (HF), which only attacks oxide where resist is exposed

n-well

  • n-well is formed with diffusion or ion implantation
  • Diffusion
    • Places wafer in furnace with arsenic gas
    • Heat until the arsenic gas diffuses into the Si
  • Ion Implantation
    • Blast wafer with beam of As ions
    • Ions blocked by SiO_2, only enter the exposed silicon

Then you strip off the oxide usign HF, which is back to bare wafer with n-well.

Polysilicon

  • less than 20 Angstroms (6-7 atomic layers)
  • CVD of Silicon Layer
    • Place wafer in furnace with SiH_4
    • forms many small crystals called polysilicon
    • Heavily doped to be a good conductor alt text

N-MOS - both source and drain are N, and P substrate in between.

Middle Work, Didn’t do yet…

Short Channel Effect

  • IN small transistors, theres a depletion region in sources and drains (shortens the channel)
    • This impacts the amount of charge required to invert the channel, and thus, makes V_t becomes a function of channel length
  • In short channel effect: V_t decreases with smaller L, since leakage current increases, and transistor cannot be turned off…

Gates lose control of channel to due to source and drain, and V_t becomes smaller due to depletion